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Sunday, February 27, 2011

Second Generation High Voltage Battery Stack Monitor


For hybrid/electric vehicle battery management systems.


Design News Staff -- Design News, February 25, 2011

Linear Technology's LTC 6803 is a second generation high voltage battery monitor for hybrid/electric vehicle (HEVs), electric vehicles (EVs) and other high voltage, high performance battery systems. The LTC6803 is a complete battery measuring IC that includes a 12-bit ADC, a precision voltage reference, a high voltage input multiplexer and a serial interface. Each LTC6803 can measure up to 12 individual battery cells in series. The device's proprietary design enables multiple LTC6803s to be stacked in series without optocouplers or isolators, permitting precision voltage monitoring of every cell in long strings of series-connected batteries. The LTC6803 follows the LTC6802 with the same functionality and pinout, plus a number of significant performance enhancements.

The maximum total measurement error of the LTC6803 is guaranteed to be less than 0.25 percent from -40 to 125C. The LTC6803 offers an extended cell measurement range from -300mV to 5V, enabling the LTC6803 to monitor a wide range of battery chemistries, as well as supercapacitors. Each cell is monitored for undervoltage and overvoltage conditions, and an associated MOSFET is available to discharge overcharged cells. Added functionality is provided by an onboard 5V regulator, temperature sensor, GPIO lines and thermistor inputs.

For long-term battery pack storage, the current consumed by the integrated BMS can potentially unbalance the cells. The LTC6803 addresses this concern with a standby mode that draws less than 12uA. The power input of the LTC6803 is isolated from the stack, allowing the LTC6803 to draw current from an independent source. When powering from this input, the current draw on the pack is reduced to less than 1µA.


                                           Second Generation High Voltage Battery Stack Monitor

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